Manufacturing Workflow

Sand Casting
Evolution

From digital thermal simulations to high-precision inspection, discover the workflow that turns raw alloys into precision-engineered industrial components.

Design & 3D Simulation

Engineers leverage advanced CAD/CAM suites and MAGMA soft for sophisticated thermal analysis and flow prediction.

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Design & 3D Simulation

CAD/CAM and thermal analysis workflow.

Pattern & Mold Making

High-precision patterns from wood or resin.

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Pattern & Mold Making

High-precision patterns are crafted from wood, specialized resins, or aluminum to ensure dimensional accuracy.

Core Setting & Assembly

Careful placement of sand cores to create internal cavities and highly complex part geometries.

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Core Setting

Creating internal cavities and complex geometries.

Live Process

Melting & Pouring

Controlled pouring of induction-melted metal.

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Melting & Pouring

Metal is superheated in induction furnaces and poured at precisely controlled temperatures into the mold cavity.

Cooling & Shakeout

Post-casting, components cool under monitoring before mechanical sand removal reveals the final metallic form.

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Cooling & Shakeout

Controlled cooling and mechanical sand removal.

Finishing & Inspection

X-ray certification and CMM validation.

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Finishing & Inspection

Rigorous finishing via shot blasting and grinding, followed by certification through CMM, X-Ray, and Ultrasonic testing.

Cycle Efficiency

94.8%

+2.4% vs last shift

Induction Temp

1,450°C

Optimal Range

Scrap Rate

0.82%

ISO-9001 Compliant

Mold Pressure

12.5 BAR

Static Head